Results  /  Test for stator rods

New method to test the lifetime of stator rods

A new test method for spare rods can help distinguish rods with good electrical properties from bad ones. This can save the hydropower plants from major financial losses and provide better security of supply.

New method to test the lifetime of stator rods

A new test method for spare rods can help distinguish rods with good electrical properties from bad ones. This can save the hydropower plants from major financial losses and provide better security of supply.

The stator rods are a central part of the generator. They are fixed in the outer part of the generator (stator) while the rotor, which is attached to the turbine, spins around inside. The stator bars are made of copper, and they conduct the current that is created through magnetism when the rotor spins.

Illustration of a water turbine and generator.

When a power plant gets a new generator, it comes with some spare parts, usually spare stator rods. These spare rods are often stored for decades before they are needed. Then they can be exposed to both moisture and temperature fluctuations, which affect the rods' electrical properties.

If the stator rods in the generator need to be replaced, the spare rods are often inserted without testing their condition. In the worst case, a defective spare rod can lead to a shutdown. It threatens security of supply and can cause major financial losses for the power plant.

No established standard

Despite the extensive consequences that bad or defective spare rods can cause, there is currently no established standard for testing spare rods.

The results from HydroCen can do something about that. In the project "Turbine and Generator Lifetime", the researchers have developed a proposal for a test procedure that can be used to distinguish spare rods with good electrical properties from those with poor ones. The method is both simple and fast.

The researchers Arne Nysveen, Henrik Enoksen, Espen Eberg and Emre Kantar asked Norwegian power plants how they store their spare rods and found that there was great variation. They therefore tested how different storage conditions affect the electrical properties of the rods. In addition, they have looked at the lifetime of the rods in relation to the increasing use of power driving, which is production with a lot of start/stop.

Emre Kantar tests the stator rods on the lab. Photo: Gunnar Berg-Karlsen

New test procedure ready for use

The test procedure that is proposed should be able to help minimize the risk of a new error occurring within a short time. It is already ready to be included in the guidelines for the selection of spare rods when they are to be replaced.

In the procedure, time efficiency, robustness and simplicity were strongly emphasized. In addition to testing the condition of the unused spare rods, the procedure can also be used to test the condition of the rods removed from the generator.

Contact

Maren Istad, SINTEF Energi

Henrik Enoksen, SINTEF Energi

Arne Nysveen, NTNU

Emre Kantar, SINTEF Energi

Project information

Project name: 
Assessment methodology for back-up stator bars

Duration: 
2017-2021

Work Package in HydroCen:
Turbine and generators

Partners

Publications

Use of Data-Driven Approaches for Defect Classification in Stator Winding Insulation

Emre Kantar, Jaume M. Cascallo, Torstein G. Aakre, Nina M. Thomsen & Espen Eberg (2022)

Handbooks and tools

IN THE NEWS

Newsletter from HydroCen

Contact

Maren Istad, SINTEF Energi

Henrik Enoksen, SINTEF Energi

Arne Nysveen, NTNU

Emre Kantar, SINTEF Energi

Project information

Project name: 
Assessment methodology for back-up stator bars

Duration: 
2017-2021

Work Package in HydroCen:
Turbine and generators

Partners

Publications

Use of Data-Driven Approaches for Defect Classification in Stator Winding Insulation

Emre Kantar, Jaume M. Cascallo, Torstein G. Aakre, Nina M. Thomsen & Espen Eberg (2022)

Handbooks and tools

IN THE NEWS

Newsletter from HydroCen

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